Another CCT replacement, just because

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wfooshee

O, Woe is me!!
Joined
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Location
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I replaced my CCT today (what did you do with your holiday?) for no real reason other than worrying about having almost 75,000 miles on it and being 8-1/2 years old. (Bike was delivered to original owner in December '02, VIN number ends in 000061.) I had no "can-o-marbles" sound, no chain slapping noise, nothin'. Cheap part, though, and not as hard to replace as I'd been given to believe (more momentarily.)

The new part does indeed have a longer plunger. The old part, once in my hand, seemed to work with silky smoothness, and would extend fully every time I cranked it back and latched the spring retracted.

As for "easier to remove:" I never found a 1/4" wobble extension, and was unable to get a socket onto the lower bolt at all. I could get a wrench onto it from underneath, but didn't have enough movement range before hitting the clutch cover.

Hey, wait a minute ..... Turns out removing the clutch cover gives an 8mm box wrench inserted from underneath plenty of swing room to work the lower bolt. Easy-peasy. Obvious warning, though: don't drop anything in there or you'll be learning about oil pan removal. I stuffed the space with clean rags. And yes, I removed the crankshaft cover, too, and zip-tied the chain before pulling the old CCT.

For reference, to anybody wondering, none of the gaskets tore as the covers came off, and I also could have reused the CCT gasket. That one I'd already ordered, though, so a new one went on.

 
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Ya gotta read up on our tech days.... instead of removing the clutch cover, we just shortened a wrench, or used an ignition wrench... wait till Bust hears about this!

 
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Ya gotta read up on our tech days.... instead of removing the clutch cover, we just shortened a wrench, or used an ignition wrench... wait till Bust hears about this!

WTF? Must be ol' Walt was bored.. Changing a part for no reason but to do it.. :blum:

But I'd be remiss if I didn't add the wife's new "pool boy" has a "longer plunger" than her old one :blink:

I can't figure for the life of me what this "plunger" thing is that's so interesting.. :huh:

 
Ya gotta read up on our tech days.... instead of removing the clutch cover, we just shortened a wrench, or used an ignition wrench... wait till Bust hears about this!
Don't have a short 8mm wrench, and the clutch cover's not exactly a difficult piece of kit.

wfooshee, how long of a job is the swap?
Took longer than it could have, because I was doing other things as I dug into the bike. I will say that the CCT is way easier to get to if for some reason you already had the airbox and throttle bodies out . . . .

First trip in, just doing the CCT, I'd allow 4 hours. Shouldn't be that long, but there's gonna be some "Now WTF do I do?" moments where you stop and go back to the forum for those aforementioned tech day posts for reminders.

Since you're just up the street I wouldn't mind a meet-n-eat with some tools to assist you if you like. Either end of the road.

 
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Did mine Sunday. Sucked. And now I have a misfire at steady state throttle. Plenty o' power under load, just the misfire that makes it suck getting going from a stop. I wonder if I bumped the sensor on the crank or sumthin. I checked the connections on the coils, pulled and reinstalled the plugs, which looked ok (no place open to get new ones). I guess I'll get new plugs today, and resync.

The old CCT seemed fine. I'm almost sorry I wasted a day screwing around with it. :angry2: :angry2:

 
Did mine Sunday. Sucked. And now I have a misfire at steady state throttle. Plenty o' power under load, just the misfire that makes it suck getting going from a stop. I wonder if I bumped the sensor on the crank or sumthin. I checked the connections on the coils, pulled and reinstalled the plugs, which looked ok (no place open to get new ones). I guess I'll get new plugs today, and resync.

The old CCT seemed fine. I'm almost sorry I wasted a day screwing around with it. :angry2: :angry2:
If you're going back in to make some checks, make sure your cam-to-crank timing didn't change.

 
I tie wrapped the chain and put a socket behind the chain slider, I doubt it slipped. It runs smooth while on high idle when cold but misfires as it comes off high idle about 30 seconds after starting. Hmm, might be fuel air mix related. Vacuum leak?

 
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I replaced my CCT today (what did you do with your holiday?) for no real reason other than worrying
Walt and I spent Saturday together in Mobile, then Pensacola and he kept eyeing up my engine as much as I eyed up his CT :p

I'm sorry Cadman we didn't give you a call...PM us your contact # and I'll save it in my iPhone ;)

It runs smooth while on high idle when cold but misfires as it comes off high idle about 30 seconds after starting
classic symptoms of 1 tooth slipped :blink:

sorry

 
Well, I've got the cam cover off. All the alignment marks are fine; T on the crank on the case halves, holes in both cams on the arrows on the #4 caps. Am I missing something obvious?

While I'm here I'll check the valve clearances.

 
I had mine swapped out this spring when I had the valve check done.

Cheap peace of mind (as I have precious little left as it is LOL)

 
Well it turns out that I pinched the crank sensor wire when I put the cover back on. I adjusted two valves; fortunately one of the shims fit re other valve. I only had to buy one shim.

 
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