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FJR Motorcycle Forums
Technical & Mechanical Problems
Final Drive Re-shim/Tightening Backlash—Easy
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<blockquote data-quote="mjlovstrom" data-source="post: 1384091" data-attributes="member: 90618"><p>My 2004 FJR1300 with 88000 miles had a noticeable clunk coming the driveshaft and drive line when shifting and going on/off the thottle. At first I thought it was U-joints so I replaced those but was not the problem. Noticed excessive backlash at the Middle drive gear so re-shimmed that from .50 to .20 and made a big difference but still had clunk coming from final drive. Removed final drive and noticed excessive backlash in the gears// used a dial indicator to verify the measurement. Took final drive apart, and actually just needed to use a pry-bar/ big screwdriver to remove main gear and bearing. Measuring the shims I determined that it had previously been re-shimmed already from a .40 shim to a added/additional .30 shim for a total of .70. I replaced the .40 shim with a .50 and kept the .30 for a total of .80. Re-installed and again made a nice difference in the shifting quality and will tighten it up a bit more this winter to a total .90 in shims.</p><p></p><p>You can read my post about re-shimming the middle drive gear-- very easy// takes about 30 minutes and $10.00 in shims. It was obviously designed to be a maintenance item over time by the ease of the job.</p><p></p><p>Makes riding the bike much more enjoyable.</p></blockquote><p></p>
[QUOTE="mjlovstrom, post: 1384091, member: 90618"] My 2004 FJR1300 with 88000 miles had a noticeable clunk coming the driveshaft and drive line when shifting and going on/off the thottle. At first I thought it was U-joints so I replaced those but was not the problem. Noticed excessive backlash at the Middle drive gear so re-shimmed that from .50 to .20 and made a big difference but still had clunk coming from final drive. Removed final drive and noticed excessive backlash in the gears// used a dial indicator to verify the measurement. Took final drive apart, and actually just needed to use a pry-bar/ big screwdriver to remove main gear and bearing. Measuring the shims I determined that it had previously been re-shimmed already from a .40 shim to a added/additional .30 shim for a total of .70. I replaced the .40 shim with a .50 and kept the .30 for a total of .80. Re-installed and again made a nice difference in the shifting quality and will tighten it up a bit more this winter to a total .90 in shims. You can read my post about re-shimming the middle drive gear-- very easy// takes about 30 minutes and $10.00 in shims. It was obviously designed to be a maintenance item over time by the ease of the job. Makes riding the bike much more enjoyable. [/QUOTE]
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FJR Motorcycle Forums
Technical & Mechanical Problems
Final Drive Re-shim/Tightening Backlash—Easy
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