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FJR Motorcycle Forums
Technical & Mechanical Problems
Final Drive Re-shim/Tightening Backlash—Easy
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<blockquote data-quote="mjlovstrom" data-source="post: 1384162" data-attributes="member: 90618"><p>Yes it's not hard at all, and it took me about 2 hours total.. When you take the rear tire off, loosen the 6 ( I think there were 6) nuts holding the final drive plate-- just loosen them.. you will remove them fully when you remove the drive off the bike-- just makes it easier... Be sure to clean the drive good, as there will be caked on krud that could fall into the wrong places. I used a wire brush and followed up with a shop vac... You will have to pry off the plate with a screw driver/ prybar but takes little effort as it's just an o-ring sealing the unit. Take a look at the micro-fiche on-line to get a good idea how it's put together, and you will see that it's nothing but a Ring, Pinion, shims, a thrust washer an big bearing that you have to mess with... the bearing is pressed on the ring gear shaft and you don't have to worry about nothing on that. I literally took it out of the garage and was so happy that I didn't get a clunk everytime I shifted a gear or let off the gas and accelerated out of a corner--- very annoying.</p><p></p><p>One thing, when putting it back together the bearing/ ring gear is tough to get back in as it's a tight fit into the housing . I used a heavy rubber mallet and just tapped it around until it was fully seated... I didn't use, or need a press at all.</p></blockquote><p></p>
[QUOTE="mjlovstrom, post: 1384162, member: 90618"] Yes it's not hard at all, and it took me about 2 hours total.. When you take the rear tire off, loosen the 6 ( I think there were 6) nuts holding the final drive plate-- just loosen them.. you will remove them fully when you remove the drive off the bike-- just makes it easier... Be sure to clean the drive good, as there will be caked on krud that could fall into the wrong places. I used a wire brush and followed up with a shop vac... You will have to pry off the plate with a screw driver/ prybar but takes little effort as it's just an o-ring sealing the unit. Take a look at the micro-fiche on-line to get a good idea how it's put together, and you will see that it's nothing but a Ring, Pinion, shims, a thrust washer an big bearing that you have to mess with... the bearing is pressed on the ring gear shaft and you don't have to worry about nothing on that. I literally took it out of the garage and was so happy that I didn't get a clunk everytime I shifted a gear or let off the gas and accelerated out of a corner--- very annoying. One thing, when putting it back together the bearing/ ring gear is tough to get back in as it's a tight fit into the housing . I used a heavy rubber mallet and just tapped it around until it was fully seated... I didn't use, or need a press at all. [/QUOTE]
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FJR Motorcycle Forums
Technical & Mechanical Problems
Final Drive Re-shim/Tightening Backlash—Easy
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