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FJR Motorcycle Forums
Technical & Mechanical Problems
Help! - Broken Valve on lower end of Fork Cartridge (Gen II)
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<blockquote data-quote="RZ350" data-source="post: 1402069" data-attributes="member: 13475"><p>Had a little time to disassemble the valves from the cartridges. Heating the joint for about 20 seconds on my heat gun high setting (1000F) did the trick. I knew it was warm enough when liquid started weeping out of the joint. Before the heat, I couldn't budge it with high effort (but I'm a bit gun-shy on the project). Once heated, it broke apart pretty easily with moderate effort.</p><p></p><p><img src="https://farm1.staticflickr.com/942/43711116421_cdd9df25b4_o.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>I had some natural beeswax on hand to dissolve the Loctite if it proved stubborn, but didn't need it.</p><p></p><p><img src="https://farm1.staticflickr.com/941/43711116521_df48180781_o.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>This is the valve that survived the over-torque condition. You can see where the diameter was starting to neck down and distort around the hole (That hole is a classic "stress-riser" in the engineering world... where failures can often originate from)</p><p></p><p><img src="https://farm1.staticflickr.com/928/43711116211_56cc7e17a5_o.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>Here's how badly the copper washer can distort in an over-torque condition. The originals looked fine and will be reused.</p><p></p><p><img src="https://farm1.staticflickr.com/936/41902411290_ebb4a38e18_o.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>Everything is apart and ready to go back together with new parts. More to come....</p></blockquote><p></p>
[QUOTE="RZ350, post: 1402069, member: 13475"] Had a little time to disassemble the valves from the cartridges. Heating the joint for about 20 seconds on my heat gun high setting (1000F) did the trick. I knew it was warm enough when liquid started weeping out of the joint. Before the heat, I couldn't budge it with high effort (but I'm a bit gun-shy on the project). Once heated, it broke apart pretty easily with moderate effort. [IMG]https://farm1.staticflickr.com/942/43711116421_cdd9df25b4_o.jpg[/IMG] I had some natural beeswax on hand to dissolve the Loctite if it proved stubborn, but didn't need it. [IMG]https://farm1.staticflickr.com/941/43711116521_df48180781_o.jpg[/IMG] This is the valve that survived the over-torque condition. You can see where the diameter was starting to neck down and distort around the hole (That hole is a classic "stress-riser" in the engineering world... where failures can often originate from) [IMG]https://farm1.staticflickr.com/928/43711116211_56cc7e17a5_o.jpg[/IMG] Here's how badly the copper washer can distort in an over-torque condition. The originals looked fine and will be reused. [IMG]https://farm1.staticflickr.com/936/41902411290_ebb4a38e18_o.jpg[/IMG] Everything is apart and ready to go back together with new parts. More to come.... [/QUOTE]
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FJR Motorcycle Forums
Technical & Mechanical Problems
Help! - Broken Valve on lower end of Fork Cartridge (Gen II)
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