reefkpr, your '05 may be in the range of the TPS recall, do you know if it was done? If not, call or go to a Yamaha dealer's service shop with your VIN in hand and they can look it up. Your symptoms are exactly in line with a bad TPS. If your TPS needs to be replaced have it done before going further in the troubleshooting process. Ask the dealer how many FJR TPS changes they have done. Ask them if they just change the TPS or if they have to remove the fuel rail first. If your FJR will be their first, seek another dealer if you can. If they want to remove the fuel rail, seek another dealer if you can.
The TPS is not vindicated with a static diAG test. My TPS was bad only when hot but still passed the diAG test. Finally I stuck volt meter probes in the TPS connector, Velcro'ed my DMM to the handle bars and went for a ride. As soon as my bike got hot I could see the voltage at the TPS drop out. I changed my TPS well before it became a known bad actor, almost two years later Yamaha reimbursed me 100% for my out of pocket purchase.
If I see your post correctly, your '05 only has 1.8k miles? :blink: (yes you have other bikes). The TPS should be changed if it is in the recall range, but dang, the TPS is a wear-out item, it doesn't suffer from sudden death. It is a good thing that you are running some Techron though the system to get after any varnish that may have formed. Has this been a problem across several tanks or did it suddenly start?
Typically, a broken catalyst bed will only effect high rpm operation or aggressive throttle openings, not smooth, low rpm stuff. To test for a broken cat you need to hook a sync tool to any TB spigot, you only need one. With the engine up to operating temp., smoothly turn up the throttle to close to redline. In a good system the vacuum will keep dropping (moving closer to atmosphere) as engine speed comes up and the vacuum will continue to drop all the way to the area of redline. If the cat is broken the vacuum will go down normally then rise (e.g. go from 5mm to 15mm) in the trouble area. I seriously doubt that you have a broken cat. If you are using a Hg based synch tool, do not suddenly release the throttle or all the Hg will get sucked into the engine
uke: and that's a Bad Thing.