Damn, the FJR has a flat tire, thankfully in my garage

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LDRydr

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This past Thursday I hopped on the FJR and headed out about 10am on a ride to pick up more Dam pictures (www.damtour.com), look for my pictures HERE, rider #8014. Six and a half hours later I pulled back into the garage after bagging pictures of four dams and logging 486 miles (overall avg of 56.9mph, moving avg of 64.5mph). I didn't get a chance to ride on Friday, almost went for a ride Saturday but something came up and I didn't. Today I decided to straighten up a bit in the garage (unbury the workbench) and went to move the FJR and dammed if it didn't have a flat rear tire. It was up on the center-stand so I hadn't noticed. Funny thing is that while I was riding around searching for dams I'd ended up on a bunch of gravel roads, one going almost two miles in on big crushed rock, the kind that will slice up a tire. I remember thinking it would be a bad place to get a flat. Guess I was pretty lucky to not have it go flat until after I arrived back home.

As you can see from the picture the Pilot Road was just about ready to be replaced. It had served a good life, taking me out to St. Louis last year for the finish of the Iron Butt Rally (and watching Iggy, ScooterG and others come riding in) and many more miles after that. I figure it has about 8k-9k on it (5k to the IBA finish alone), almost all of it slab. I have a slightly used BT021 hanging on the wall ready to go so I figured I had nothing to lose in trying to learn something by patching it. Here's the steps I went through:

Tire after too many miles of slab riding

Tire.jpg


The 6d duplex nail I pulled out. It was buried past the second knuckle and was barely visible, the top of the nail was worn off.

Nail.jpg


After I pulled the nail out. It looked the same after using the rasp (reaming) tool.

Hole.jpg


The patch kit I'd purchased at an auto-parts store long ago. The gold colored wormy things came with the kit, I added the

black ones and the additional rubber-cement (the original had leaked out). It all fits in the clear plastic tube.

Kit.jpg


The two important tools, the rasp (reamer) and the plugger

Tools.jpg


The instructions say to lube the plug with rubber cement before inserting but I didn't want to open it, so I figured spit

works to lube up most everything else so it should work fine here :lol: This is after inserting the plug but before pulling

the plugger back out.

Plug1.jpg


The plugger tool has a split in the end of the "eye of the needle" so quickly pulling the plugger out leaves the worm patch in the

tire. I didn't take a picture of it but the next step is to simply cut the excess worm off flush with the tire. I may have left more

of the worm than the half-inch recommended. The worms are ultra-sticky, and stick to everything, including fingers, floor, etc.

Plug2.jpg


Exact instructions from the kit:

1. Put a few drops of cement on the tip of the rasp. Put the rasp into the puncture hole and pull in and out a few times.

2. Insert a repair strip (worm) into the needle tool and apply cement to the tip of the needle tool.

3. Insert needle tool with strip firmly into the puncture leaving 1/2" of the strip sticking out.

4. Pull needle tool straight out rapidly and trim off the excess.

Last thing I did was fill the tire up using my air compressor, not the Slime mini-compressor I carry on the bike (in the interest in saving time and my back). My spit-leak-detector was showing the worm patch holding. I'll check it again over the next couple of days and decide if I want to ride it to the shop (with wife following) to have the BT021 mounted or if I'll pull it off and take it in. Either way I feel good about learning how to do it, and knowing I'll be able to do it beside the road if I need to. I'll add a final comment in a few days telling how/if the repair held.

Coincidentally, I have a SmartTire tire-pressure monitor system waiting to go on to the FJR. It was mounted on my H-D (which I just sold) and I was just waiting for the next FJR tire change to install the sensors in the tires. Looks like the back one will get done this week, and I may have them go ahead and do the front just to be on the safe side. It obviously can't alert me to a problem if it's hanging on the garage wall. Not all flats are instant deflation. A slow leak, like the one that was most likely happening on my tire, is easily detected with a monitoring sensor and can alert you before the situation gets dangerous. If you frequently ride in out-of-the-way places where there's little traffic and no cell signal you may seriously want to consider having something like the SmartTire (since they're not making the SmartTire for motorcycles any longer).

 
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Great post for anyone who has never fixed a tire before. Anything new can be intimidating until you have seen it first.

Carrying the kit you used on the bike as well as either a compressor or PLENTY of canned air, can keep a guy/gal from walking/waiting forever in the boonies. Trust me I know from experience. (I plugged and rode home... no walking/waiting required) :glare:

That said, I am a firm believer in replacing the tire ASAP after a plug. Some will agree... some will disagree. That is just my philosophy. :blink:

Again, great contribution to the collective knowledge of this forum... Thanks! :yahoo:

 
Oh come on, that wasn't realistic at all!

Where's the gravel parking area, right outside some snack stand or bar?

Or next to the interstate?

Where were the 18-wheelers or other traffic whooshing by?

Where were all the people standing around, telling you how to do it?

:lol:

 
Thanks for the post. It's good to see what I will inevitably do one day.

Is that dried dog poo or beef jerky you're shoving in the hole?

 
I have (knock wood) never had a flat that I had to fix on the side of the road. I have twice had rear tires go flat but close enough to home to just have a buddy come with his pick up. The first time it happened at speed on a wet highway so I didn't really want to get back on the bike anyway until I cleaned the crap out my pants!

Both times the tire was destroyed so I have not had the opportunity (maybe that is the wrong word...misfortune) to have to plug a tire. I am a bit of a tire fanatic and likely replace them long before many of you would but it gives me some peace of mind so it is worth it to me. Oh what was the point of this post...oh yeah. I was thinking the next time I replace my tires I might just intentionally hole them a few times and practice my plugging technique. Probably better to learn in my garage than on the side of of the road with trucks whooshing by and people standing around telling me what to do.

gypsy

(PS: I would like to note though that since I have started carrying a plug kit and mini compressor I have not had tire problems....aint' that always the way!)

 
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Oh come on, that wasn't realistic at all! Where were all the people standing around, telling you how to do it? :lol:
Well, my wife did come out at one point, looked at the worm sticking out of the hole with spit all over it, said "that's disgusting" :bad: and turned around and went back in the house. Next time I'll make HER do it so she'll know how to do it beside the road while I sit in the shade sipping a cold one. :lol:

 
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<SNIP>gypsy

(PS: I would like to note though that since I have started carrying a plug kit and mini compressor I have not had tire problems....aint' that always the way!)
Ya know... that is why I buy half the crap I have... so I NEVER have to use it! :assassin:

Too bad it didn't work for my safety gear! :dribble:

Damned, unpredictable Murphy!

 
<SNIP>gypsy

(PS: I would like to note though that since I have started carrying a plug kit and mini compressor I have not had tire problems....aint' that always the way!)
Ya know... that is why I buy half the crap I have... so I NEVER have to use it! :assassin:

Too bad it didn't work for my safety gear! :dribble:

Damned, unpredictable Murphy!
It's why I carry a prepaid calling card in case there's no cell signal, but it's been in my toolbag so long the ink's starting wear off or fade. But one day I'll be glad it's there. Now if I just knew Spanish so I could read the instructions on it I'd be in good shape. ;)

 
Good one LDR- been there done that more than a few times. Have been lucky that it hasn't been on the side of the road yet. One time at work and a couple of times in the garage. I have used my stripped down 12 volt air compressor each time just to make sure it works. Thats exactly how you do it though.

Bill

 
I appreciate the post and probably print a copy for my file on common stuff I (luckily) haven't had to do yet. Question: do you have to wait any length of time to let the plug "set" before adding air?

 
I appreciate the post and probably print a copy for my file on common stuff I (luckily) haven't had to do yet. Question: do you have to wait any length of time to let the plug "set" before adding air?
I've done the sticky string with glue plug a couple of times. I took off as soon as I filled the tire with air. Although the last time all I had was a bicycle type pump... so I probably took 45 minutes or so getting air'd up. BTW... plugging a Diablo Strada is a *****... you'll need the T-handle type tools LDRydr has in his pics.
 
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