Fuzeblock & Gen III

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spoilsport

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I spent the last few evenings installing a fuzeblock, townsend bracket, and GPS on the 2013.Unfortunately, the dash cowling needs to be removed in order to access the battery. As noted previously, this cowling is tricky to remove. I ended up using a plastic putty knife to pop the pieces apart. I was able to put them slightly apart with my hands and insert the blade of the putty knife and then pry them apart. It worked fine and didn't mar any of the surfaces. The plastic piece that covers the battery now has a faux trap door on it. Too bad it's not real! It it were, it would be easy to access the fuses and jump a dead battery.

wls_20130322_P3220524-M.jpg


I used 1/4 inch split wire loom to run 12 gauge red and black wire from the battery. The loom is routed under the tank and along the right side of the bike. You can see the loom in the center of the picture. Note that the red connection is fused.

IMG_1177-M.jpg


From this point, it is easily routed under the tank.

IMG_1169-M.jpg


I installed the fuzeblock in the rear compartment of the bike, where it is obviously intended to go (since the rail spacing is the exact size of the fuzeblock). It is important to insert the fuzeblock with the primary connections facing toward the front. This allows the accessory connections to extend rearward past the rails so that the accessory wires don't interfere with the fuzeblock fully nesting between the rails.

The switched power is conveniently accessed by tapping the blue wire contained in the black insulated bundle that runs along the left side of the bike back to the rear lights. I carefully split the insulation with an X-acto knife, pulled out the blue wire and easily tapped it, as shown by the yellow connector on the left in the photo.

IMG_1173-M.jpg


IMG_1170-M.jpg


The wiring for the Townsend bracket is along the left side of the bike. A 1/4 inch split wire loom was used here, also. A helmet lock will go above the powerlet sockets. The terminals on the powerlet were drilled out to accommodate heavier gauge wire and the jumpers to the second socket. The sockets were wired to unswitched terminals to allow for trickle charging.

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The Zumo GPS cable was run along with the other cable along the left bar and down to the gap below the steering head, ensuring that there was adequate slack by rotating the bars to full lock. From there, I ran the cable under the tank and inserted it into the loom from the battery going to the fuzeblock, and wired it to switched terminals.

Final thoughts...

I am very impressed with the fuzeblock's contruction and features and highly recommend it. Also, the Townsend bracket for the Gen III has no installation issues and looks good (thanks Scott). I am a big fan of powerlet (BMW style) connectors, which are very reliable and compliment the reliability theme of the FJR. I also highly recommend using a spit wire loom, especially for the wiring to the battery. The last thing you want is fraying or pinching of the insulation resulting in a short.

 
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Not to rain on your parade but you are going to hate that you ran your wire loom over the top of the valve cover when it comes time for your first valve check. Other than that it all looks good. Nice clean install. :thumbsup:

(what the heck was the mallet for?)

 
Not to rain on your parade but you are going to hate that you ran your wire loom over the top of the valve cover when it comes time for your first valve check. Other than that it all looks good. Nice clean install.
thumbsup.gif

(what the heck was the mallet for?)
Oooh, I don't like the sound of that. I ran it along the right edge thinking it wouldn't be in the way of accessing the plugs, which I service myself, but didn't consider the valve covers. You can see some other cables running in the same channel, too, so I just followed along with those. If those aren't in the way, why would my loom be? What am I missing?

The mallet is holding the tank up on its hinge.

 
Nice looking install, mine is run very similar. As long as you left some slack in the loom, there will be plenty of room to access all the bits under the tank. No worries...

Like the mallet...I have one just like it and use it for the same purpose!

--G

 
Not to rain on your parade but you are going to hate that you ran your wire loom over the top of the valve cover when it comes time for your first valve check. Other than that it all looks good. Nice clean install.
thumbsup.gif

(what the heck was the mallet for?)
Oooh, I don't like the sound of that. I ran it along the right edge thinking it wouldn't be in the way of accessing the plugs, which I service myself, but didn't consider the valve covers. You can see some other cables running in the same channel, too, so I just followed along with those. If those aren't in the way, why would my loom be? What am I missing?

The mallet is holding the tank up on its hinge.
It looked in the picture like your wire loom is run across the top of the valve cover. Like escapeartist said, if you left enough slack you can pull it out of the way, but dealing with the plug wires over there is enough of a challenge, IMO.

1st and 2nd gens may be different in the available room, but I have all of my wires run down the left side between the frame and the side of the head. There is enough room there for a 1/2" split loom (chock full of wires) without coming over the top. They don't get in the way of any maintenances short of removing the entire head over there.

Good use of the mallot! I was thinking maybe you were whacking something with it, and couldn't figure out what. Another way to hold the tank up is with a tie-down strap run top the rear luggage rack like this:

100_0582.jpg


The strap doesn't get in the way when working under the tank. This shot was taken while doing a valve check so I disconnected the fuel pump and gauge wires and really tilted the tank way back, and you won't risk bumping it out and having a half full tank come crashing down. ;)

 
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Not to rain on your parade but you are going to hate that you ran your wire loom over the top of the valve cover when it comes time for your first valve check. Other than that it all looks good. Nice clean install.
thumbsup.gif

(what the heck was the mallet for?)
Oooh, I don't like the sound of that. I ran it along the right edge thinking it wouldn't be in the way of accessing the plugs, which I service myself, but didn't consider the valve covers. You can see some other cables running in the same channel, too, so I just followed along with those. If those aren't in the way, why would my loom be? What am I missing?

The mallet is holding the tank up on its hinge.
It looked in the picture like your wire loom is run across the top of the valve cover. Like escapeartist said, if you left enough slack you can pull it out of the way, but dealing with the plug wires over there is enough of a challenge, IMO.

1st and 2nd gens may be different in the available room, but I have all of my wires run down the left side between the frame and the side of the head. There is enough room there for a 1/2" split loom (chock full of wires) without coming over the top. They don't get in the way of any maintenances short of removing the entire head over there.

Good use of the mallot! I was thinking maybe you were whacking something with it, and couldn't figure out what. Another way to hold the tank up is with a tie-down strap run top the rear luggage rack like this:

100_0582.jpg


The strap doesn't get in the way when working under the tank. This shot was taken while doing a valve check so I disconnected the fuel pump and gauge wires and really tilted the tank way back, and you won't risk bumping it out and having a half full tank come crashing down.
wink.png
This is so simple, yet so smart. I'll do that next time I have to get under there too :)

 
Fred, I have some other adjectives for you that are even less flattering.

spoilsport, my compliments on the quality installation. I also thank you for this thread. This very morning I was getting a lesson in fuseblock installation from hppants on his Gen1 FJR. He used a Centech block and I was very pleased with its construction. I have to do this little job on Dad's Gen2 FJR (and on my Honda ST as well) and wish to know all I can before I start the process.

 
I spent the last few evenings installing a fuzeblock, townsend bracket, and GPS on the 2013.Unfortunately, the dash cowling needs to be removed in order to access the battery. As noted previously, this cowling is tricky to remove. I ended up using a plastic putty knife to pop the pieces apart. I was able to put them slightly apart with my hands and insert the blade of the putty knife and then pry them apart. It worked fine and didn't mar any of the surfaces. The plastic piece that covers the battery now has a faux trap door on it. Too bad it's not real! It it were, it would be easy to access the fuses and jump a dead battery.
I can't take credit for it as I saw it elsewhere, but instead of risking damaging the plastic with a metal tool, you can pull the panel off by using one hand on the mirror mount and the other on the panel where it bulges out like a cone on each side and just start wiggling it, one side at a time. Takes a little force but it pops right out.

 
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