Finished the first pass of installing the fuse block, Zumo, Radar, GMRS Radio, audio plug for ipod, etc. I will use our time at Bryan's to just clean up a cable or two and tweek anything that I find I don't like between now and then. I will also take the time at Bryan's to find a permanent location for the helmet plug-ins for the communications system.
While I could have done it all quicker if I had a deadline, I will say that it is a time consuming process to do this job and do it correctly. Please think through that before taking your bike apart at the tech meet. You would sure hate to not be done, or not have something working and leaving you stuck.
Lessons learned for those of you about to tackle this:
1) For power, I went with 10 ga. romex looking stuff from West Marine called two strand safety wire - or something close to that name. It is excellent for this job, but 10 ga. was too big. I ended having to trim down the end so it would be thin enough to go into the fuse block terminal. Nice to have the bigger pipe to that point though, but consider 12 ga.
2) I used a posi-tap for picking the power off of the tail light for the switched power signal. On my 07 it was the blue wire. I also used a posi-lock to splice in a fuse folder at the battery end. These things work great, but they are very bulky compared to anything else, thus a little harder to stash.
3) Bell wire works very well for toys with small current draw. I built my own radar connection with it and it is sturdier than what the manufacture used. Likewise, it was thicker than Garmin's power lead and about the same as Starcom. Very easy to work with and even easier to run. I will bring some of this along to the tech meet.
I will bring lots of terminal connections to the meet as well as plenty of 16 ga wire for the switched connection, etc. If your doing a fuse block, you will need your own line from the power source as well as an in-line fuse. These are readily available in 12 ga wire and don't forget the 30A fuse for it. I have a few laying around if needed though. For your main power run, I used 6 feet of the 10 ga and it was right on the edge of being too short. Consider 6.5 feet of 12 ga. If you guys don't have good access to a West Marine or something similar, I will pick up whats needed if you send me a note with enough advanced notice.
Oh - while testing these toys on a run up hwy-18 today - the newly connected radar detector piped in the tell-tale tone of a KA band radar. Zumo told me I was behaving reasonably well and was only going 80. I slowed down and moved over and saw the LEO after a couple of turns. He already had a customer but I was pleased with the new farkles. See you all soon.