Race Tech Suspension Install, Muzzy Full System Install, General Maintenance

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dragonchef

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Location
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Big Thanks to Jeff Ash for setting up the GB on Race Tech, and to Karmak (Gordy) for the great deal on the Muzzy system. Also shout out to Useless Pickles for advise and wisdom on the new map for the PCIII.

The Maintenance schedule that I use is a an excel spreadsheet located here...(thanks to Mark Johnson). It has been a great tool for me to track, understand and document not only the maintenance listed, but also things like tires, filters, lights and other changes to the bike. I use the gas tab for this data. Mileage on my 2007 is 25,500. Yes I will do the valve adjustment soon, but probably not until the end of the season.

Since there are a lot of pictures, I will break this into 4 different posts. Suspension, exhaust and general maintenance. There won’t be a lot of narrative, as the photos speak for themselves.

Note that I was amazed to see the build-up of dirt in some areas, and have a better appreciation for the maintenance requirement of our machine. I had to have this done in a shop, as my current situation does not allow me the luxury of a garage, or even reasonable place to work, much less tools…

Here’s the list;

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We’ll Start with the Suspension;

A real big shout out to Jeff “Haulin’” Ashe for setting up this Race Tech Group Buy!

When I first got the bike (25K miles ago) , I just could not imagine putting the bucks needed to upgrade the suspension. Now that it’s done, I wonder what took me so long

Words cannot describe the difference in the ride and handling of my feej. I’ve had it out twice since the install, with a good 5 hour ride today that included about 2 hours of twisties. My cheeks hurt from having a 2 hour **** eatn’ grin. The new suspension allows me to take turns and corners so much better…with more confidence...picking my entry and exit points and holding a line without bouncing and hopping around, hoping that I can keep my lane.

I have read a great deal about what a suspension is supposed to do, but always felt that my skill level did not allow for me to experience it. I was wrong. The feej comes with a suspension that is a good enough for the 60th percentile of riders. It is mostly comfortable and handles the weight of the machine in about 60% of driving situations. Where it begins to lose it’s luster is when you push beyond that 60%. Problem is, that 40% is why I like to ride….

Forks…

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OK now the less glamorous, but equally important general cleaning and lubrication…

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Picking out all the crap stuck in the radiator…note: hose off your radiator after long rides, but don’t use high pressure spray…

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Warped rear disc rotor….there goes another $200…

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When was the last time you cleaned and lubed your levers….this was from 8,000 miles of non city riding (minimum of 100 miles every time I go out)

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Pivot points really get worked over….last cleaning and lube was 8,000 miles ago…

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Finishing up with a few details....

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So this was all done by my great mechanic located in Seoul, South Korea! I need to get a pic of him here, as well as a finished pic of the feej....but for now, his contact info...

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We got anyone around here, FL, give or take a thousand miles that can/will do that kind of work let me know my 76k maintenance is coming up. Let me know how much and when? Thanks for the post, awesome pics.

 
We got anyone around here, FL, give or take a thousand miles that can/will do that kind of work let me know my 76k maintenance is coming up. Let me know how much and when? Thanks for the post, awesome pics.
Murf,

I'm WAY overdue for hydraulic fluid changes all the way around. We ought to get together and have our own "mini-Tech Day".

How hard could it be? :rofl:

Dragonchef,

Could you post some bigger pictures? I can't quite determine the atomic structure of the grease you're using. :lol:

 
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Awesome pics and post....definitely needs to moved over to tech file... Those close up pics are what someone needs to see; before and after.

.

:clapping: :clapping: :clapping: :yahoo: :yahoo: :yahoo: :clapping: :clapping: :clapping:

Next assignment, go and put a caption of all pics and what was going on.. :lol:

Great job.

 
WOW! Excellent post, pix, and documantation.

If I may offer a suggestion. Tear this down into multiple posts for each item you did. Shock change / maintenance, front fork rebuild, header removal / intsall, radiator flush, etc. That way it'll be easier for others to search and find this great documentation for Gen1 stuff.

BTW - Gen1's are best. :yahoo:

Excellnt post, thanks.

 
Bluesman....actually it was seperated into 4 posts, based on an earlier (and similar) post I did on my 16,000 mile service here, here, here, and here... . At the time, admin seperated it into smaller bits. This time, I thought I would break it into 4 posts, and actually did, but admin put humpty dumpty back together again... I have to say that it does take a long time to load, but feel the document works better as a whole. On the other hand, broken out into individual topics might serve the board better.

WOW! Excellent post, pix, and documantation.
If I may offer a suggestion. Tear this down into multiple posts for each item you did. Shock change / maintenance, front fork rebuild, header removal / intsall, radiator flush, etc. That way it'll be easier for others to search and find this great documentation for Gen1 stuff.

BTW - Gen1's are best. :yahoo:

Excellnt post, thanks.
 
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Bluesman....actually it was seperated into 4 posts, based on an earlier (and similar) post I did on my 16,000 mile service here, here, here, and here... . At the time, admin seperated it into smaller bits. This time, I thought I would break it into 4 posts, and actually did, but admin put humpty dumpty back together again... I have to say that it does take a long time to load, but feel the document works better as a whole. On the other hand, broken out into individual topics might serve the board better.
You did indeed do that. I didn't make my point very well. Let me try again as communication is poor for me. :p
Divide this up into 4 seperate topics with different titles. You actually did far more then your title says. General maintenance covers quite a bit. You did some very specific things that others could benefit from.

I.e. Race Tech Suspension Install (part of title). Well maybe someone wanting to do what you did, would search for this; however, you also pulled your swing arm, repacked berarings at various shock points, etc. You also showed how to dissassemble and reassemble the forks. Again someone not getting an RT set up may not bother looking at this great documentation. Same with radiator removal, etc.

Anyway, you're right it is a lot of work posting etc, and you did a great job of documenting it.

Thanks again. ;)

 
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