2nd/3rd Gen Mirror Spacers & LED Light Brackets

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Fred W

1 Wheel Drive
FJR Supporter
Joined
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Location
Eastern VT
As many of you know, I have recently become the proud owner of a new 3rd Gen FJR. Having skipped the entire second generation, I was never fully aware of just how truly bad the mirrors are on those bikes, and now the Third Gens adopted the same mirror head design, but with the added inconvenience of the faring being reshaped up front making it difficult to slip an aux light bracket of some kind under the mirror bases

Even on the test ride I was aware that I was getting a great view of my hands, arms and elbows (and not much else), nothing like the great rearward vision I had on my old 1st gen with the FZ1 mirror farkle. Now that I have added Vstrom handguards on my 3rd gen I really can't see much back there.


Let's look at some actual measurements to get an idea of what we need to accomplish. Using the 1st Gen with FZ1 mirrors as the gold standard, the mirror edge to edge dimensions on the two mirrors:

1st Gen w/ FZ1 Mirrors

Outside edge to outside edge is 44"
Inside edge to inside edge is 32 1/2"

On the 3rd gen mirrors (should be same on 2nd Gen)
Outside to outside is 37"
Inside to inside is only 24"

As a point of reference, the outside to outside dimension of the 3rd Gen bags is about 37"

The mirror heads themselves are much larger on the newer gens, and I think that the outside to outside is the most important gauge.

Based on the above, I'd estimate that we'd want to move the mirror heads each at least 2" outwards, so the total outside to outside dimension then would be ~ 41".

There are some mirror "spacers" and mirror stud extender kits available (SW Motech for example, below)

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The problem with these kind of spacers is that you do not gain very much "outward" movement of the mirrors, since the bases are angled forward and up as much as out to the sides. So a 1" spacer may only net you about 1/2" of outward movement.

One might be able to use these spacers and sandwich one of the various aux light mounting brackets in between the spacer and the mirror base to clear the 3rd gen bodywork. I've not really investigated it fully because I don't believe it is an adequate solution.

Over 4 years ago a forum member at the time (Joe2Lmaker) designed and fabricated some mirror spacers that could be installed as an intermediate piece between the two halves of the 2nd gen pivoting mirror stalk. He documented his work in this extensive thread and produced some beautiful CNC machined alloy spacers that looked like this:

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The goals he that was working towards was to space the mirrors out and also have room on the bottom of these brackets to hang the Soltek HID Aux lights, which were in vogue at that time. My goals are different as I only want to be able to hang a pair of the small 4-CREE LED lightheads (like the LEDrider LR4's that I already own) but I can definitely appreciate the artistry and efforts that went into his design work.

So, I contacted him directly, and have communicated with him (off forum since he no longer participates here) and he gave Dave Wynne and me his blessing to use any and all of his prior work to our best advantage. He even provided his CAD drawings and CAM files of the brackets that he had made.

As you can see, in order to provide enough space on the bracket for mounting the large diameter Solteks, he made his brackets ~6" long (end to end) which spaced the mirrors out ~ 3 3/4". This resulted in some pretty ungainly looking mirrors that not too many people got excited about wanting.


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While our good forum farkle friend Dave (WynPro) is tied up in some ****** business (they are having some big septic issues at home) and will be away on vacation starting this weekend, we have bounced some ideas back and forth and got the plans and files from Joe. I figured that I would go ahead and make a prototype to help establish if my estimate of 2" spacing will be adequate.

Since Joe's design spaced the mirrors out by 4 3/4", I just took an inch and a half out of the relativity straight center section of his bracket design and made myself a quickee prototype bracket to see how it would work.

Being that I do not have a milling machine, I just used some 1/4" Steel stock I had around (from making 1-off tools with) and drilled and cut the steel to the approximate shape.

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I did not bother drilling the three divots, to hold the steel ball bearings for the detents. I just dropped a bolt down through the bracket into the mirror base piece and installed the 8 belleville spring washers underneath to provide some tension. The final product will need to have the detent ball pockets.

There is also a small alloy tab that sticks down from the bottom of the upper mirror half that normally fits into a slot in the base. This is what limits the mirror from rotating in too far and hitting the faring when folded in. Unfortuantely I don't think it allows the mirror to fold in far enough for tight parking, so I would opt to eliminate that "feature" altogether, either by grinding the tab off the bottom of the mirrors (as I have done) or by milling a longer arc in the top of the spacers. The final product will likely have the latter.

Anyway, here's what the mirrors look like on 2 1/4" spacers

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For these photos, the bracket for the LR4 is just pushed underneath the large nut that I uses as a spacer (to compensate for the relatively thin steel plate), Final product will be milled from thicker aluminum and the LR4 bracket will need to be drilled out and slipped onto the upper mirror half stud.

The upper mirror head will be fixed in position relative to the spacer (after selecting the optimum angle), and the inner joint will retain the detents and springs to pivot forwards or backwards.

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I think that this length of bracket is nearly perfect. When the spacer is thicker and formed to the curves of the mirror I think it will not look so klugey as the longer ones did. There is plenty of room underneath for the LR4's or even a slightly larger light head.

The rearward view is about as good as with FZ1 mirrors, but with the added advantage of having much larger mirrors, so you'll have a good shot of seeing both what is behind you and to the sides. As the final brackets will be a bit thicker, raising the mirror head by its thickness, that will also improve the rear view even more.

I may go ahead and try and duplicate the one bracket I made and run them on the bike for a while (without the LR4 lights mounted) just to be sure the spacing will be good.

Stay tuned. There is bound to be more to come.

 
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Good stuff Fred!
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I'm going to subscribe to this thread and watch how this progresses for you.

Like you, I too would like to have the mirrors out like the FZ1's on my 03' were. I've presently went with the Clearwater Darla's on my forks, but I have my Krista's on the shelf waiting for something like what you have proposed here.

Kudo's too you for getting the ball rolling on this!
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Nice work, Fred!

I understand the desire to have a place to mount lights up by the mirrors, but I guess I'm in the minority with seeing my elbows in the stock mirrors. I don't have this issue...instead, I see only a little of arm in the inside corner of the mirrors but a good 85% of the glass is showing me what is behind. Why do some seem to have this issue more than others?

 
Nice work, Fred!
I understand the desire to have a place to mount lights up by the mirrors, but I guess I'm in the minority with seeing my elbows in the stock mirrors. I don't have this issue...instead, I see only a little of arm in the inside corner of the mirrors but a good 85% of the glass is showing me what is behind. Why do some seem to have this issue more than others?
How tall are you? I'm 6'2" ~ 220 lbs, and have relatively short inseam (33"). IOW, I sit high in the saddle.

Then I put bar risers and Vstrom handguards on and it's even worse.

 
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Nice work, Fred!
I understand the desire to have a place to mount lights up by the mirrors, but I guess I'm in the minority with seeing my elbows in the stock mirrors. I don't have this issue...instead, I see only a little of arm in the inside corner of the mirrors but a good 85% of the glass is showing me what is behind. Why do some seem to have this issue more than others?
How tall are you? I'm 6'2" ~ 220 lbs, and have relatively short inseam. IOW, I sit high in the saddle.

Then I put bar risers and Vstrom handguards on and it's even worse.
I'm 5'10" with a 30" inseam so my height is in my torso (short legs). I saw in your pic how the handguards partially block the mirrors, but what about others who do not have the guards and still have the issue if only seeing elbows? I do not want to 'jack your thread here though...just thought there was an easy answer.

 
I guess that if you don't need mirror spacers then you probably won't be interested in this one. Sorry.

OK, so instead of spending a bunch more time grinding out another 1/4" steel prototype spacer, I decided to cut a couple of new prototypes from a piece of scrap 1/2" Oak wood that I had laying around. The 1/2" is still not quite thick enough, and required me to use washers under the upper mirror head. Now I can see what the spacers will look like bi-laterally, and I think I'll actually be able to ride the bike with these wood spacers for a while as the oak is pretty darned stiff and sturdy. Not sure how well they will stand up to weathering though.
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These are not nearly as nice looking as they will be when WynPro has his way with the CNC milling in aluminum, with all those fancy shmancy compound curves, but it should give us a good functionality verification / validation.

PS - pay no attention to the messy workbenches. That is a sign of genius at work...
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I would have started these by now but as Fred has mentioned I am dealing with some septic system issues. The half ass company that came with a good recommendation as it turns out they suck big time. When I got home I couldn't believe the shoddy work they have done. Not only that their diagnoses of the problem didn't even solve my issues. After they begged my wife for the money before they left she paid them in full. They will get a full online review before its over. I called another company to finish the work and when they asked who did the initial work the guy just laughed. Enough said I guess.

So I have been working long hours at my regular job trying to tie up loose ends before I take off on my family vacation. When I get back I should be able to put some effort towards getting these brackets made. If I am not mistaken they should fit all year Feejers. I am not sure if many folks realize I do work a full time job along with making WynPro products at home. It ain't easy keeping up sometimes. Launching a new product takes quite a few hours to get things just right. Sometimes I have to make fixtures to do multiple pieces at a time to keep cost down. There's a lot to it that goes on behind the scenes.

Fred did some nice work prototyping what should be a good design when all is said and done. If there is enough interest I can have some sets anodized Red. I am sure Gerald will paint anything up that you want also.

Good night all, I need some rest, it's been a long day.

Dave

 
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Rustic! Yeah, I like that... Plus, I need to try and recapture some of my "Frugal" Yankee reputation, which has recently taken a few knocks around here...
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Yeah, I do think that many folks are going to want to have these things color matched to their bikes, which will add to the cost, no doubt. Especially if done "one off". Maybe we could send them to Gary and have "batches" done to cut that painting cost some. But it would mean taking orders and holding stock in all the popular colors. OTOH, the anodized black or flat black would not look all that bad if you also have the black LED lights hanging from under them. Those could be significantly less expensive to make and stock.

These mirror spacers should work on all 2nd and 3rd gen FJR mirrors. On 1st gens the stock mirror is just like an FZ1 mirror, but shorter. They have a one piece "stalk" with no middle pivot/joint. Of course... if one had a 1st gen, and really wanted to, they could score a pair of later type mirrors (maybe from a late gen-er that went over to the FZ1 mirrors) and have them painted to match your bike. Then you could use these spacers too.

@ Dave - I think I speak for the majority here when I say, enjoy your well earned vacation. We can wait for these little trinkets until after you get back, well rested, and to a quieter, cleaner homestead (no doubt).

The FJR community owes you a great deal of gratitude. You provide to us a service that we would sorely miss if you were not so willing to dedicate so much of your own spare time to turning out these unique farkles. Thanks, my friend, for your continued efforts.

While I may have jumped in and tweaked the concept from what had already been done in the past, by Joe, it will be your machining skills that makes these things really desirable.

 
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A couple of points for consideration;

When the Gen-II was released Yamaha had gone to great pains to make the machine narrower - they moved side cases inboard and the mirrors spaced narrower - this to improve the ability to 'filter' through heavy traffic.

Indeed, the narrower mirror placement means that we tend to see our elbows, but after 8 years and lots of miles on a Gen-II I am more than used to it.

That bracket from Joe2Lmaker you showed was interesting and obviously lovingly crafted, but was simply too long, and your version seems to be headed in the right direction - I've always had Garauld's brackets for my Hella Micro DE Xenons - and taking advantage of a mount like yours which does double duty by slinging the lamps under the mirror AND widening the space between the ends makes sense.

Alas, for me it is too late; Gary already sent me the brackets for my Gen-III - I'm just waiting for some spacers which were inadvertently left out of the package to arrive. Because while the mirrors themselves are unchanged, their mounts are now recessed into the bodywork.

 
Yes, for sure the mirrors with these spacers will be wider than the bags. I pointed that out in the first post.

For a great number of US (non-Cali) riders, filtering through traffic is not a huge concern, as it is illegal to do anyway.

And where it is legal (as it is in Cali) one would probably ditch the side bags anyway for more efficient filtering, which means that the (stock) mirrors are again (still?) the widest part of the bike.

The above said, having your mirrors be the widest part of is kind of a "good thing". It provides a visual gauge for the rider to estimate whether they can shoot a particular gap or opening, or not. It is one very good reason to retain (or even enhance?) the detenting pivot point in the mirror mounting. If you whack something with the mirror it may scratch the back of the mirror head, but will fold back fairly uneventfully. Whacking a saddle bag or handlebar will likely have deeper repercussions.

Yeah, these spacers may not be everyone's cup of tea. I'm perfectly OK with that. ;)

 
@ Dave - I think I speak for the majority here when I say, enjoy your well earned vacation. We can wait for these little trinkets until after you get back, well rested, and to a quieter, cleaner homestead (no doubt).
The FJR community owes you a great deal of gratitude. You provide to us a service that we would sorely miss if you were not so willing to dedicate so much of your own spare time to turning out these unique farkles. Thanks, my friend, for your continued efforts.

While I may have jumped in and tweaked the concept from what had already been done in the past, by Joe, it will be your machining skills that makes these things really desirable.
Here, Here!
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I'll second these thoughts concerning Dave's service to the forum.

 
I will be happy to take a totally unpainted/unanodized set as I plan on having a friend powder coat mine to match the greatly superior Ghostly Gray of my less than whoorish and subtly elegant '13 model. For those of you with the fully tarted and whoorish red models Iwish you well!

 
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Fred,<br />  I installed a pair of Krista's (which are 4 1/2" in diameter, including the U-bracket & 2 side mount bolts) with a pair of the SW Motech mirror extenders that you show above & a pair of Gerald aircraft aluminum brackets.  Unfortunately because of the heavy weight of the Kristas, these lights were bouncing up & down like the wings on a 747.  The brackets that Gerald has will not support the weight of these lights with any sturdiness.  I took the mirror extenders back off & just tried the brackets by themselves but I had to rebend them to get them to form to the fairing.  I put the thin padding underneath them that Gerald had provided hoping that the brackets resting on the fairing would give them extra stability.  It improved the shaking lights but did not eliminate it by any means. <br />  So I would be interested to see when you get your finished product done if you have a good solid mount for both light & mirror.  I would not recommend the mirror extenders from Motech for the reason you mentioned in your 1st post (that they provide little extra clearance from stock) but more so that they will make your mirrors vibrate & blur quite a bit at speed & on bumpy roads. There is some play in just the stock mounting of their mirrors to begin with. Finding a way to extend them without making the stability worse is certainly a challenge.<br />  My other question would be whether or not the Krista's would be too wide to mount on your brackets w/o hitting the fairing.<br />  I'll look forward to your finished product but obviously they make not work for the wider lights I have.<br /><br /><a href="https://s408.photobucket.com/user/profmil19/media/2014%20FJR%20pics/P9120001_zpsf07615e9.jpg.html" data-cke-saved-href="https://s408.photobucket.com/user/profmil19/media/2014%20FJR%20pics/P9120001_zpsf07615e9.jpg.html"><img src="https://i408.photobucket.com/albums/pp161/profmil19/2014%20FJR%20pics/P9120001_zpsf07615e9.jpg" data-cke-saved-src="https://i408.photobucket.com/albums/pp161/profmil19/2014%20FJR%20pics/P9120001_zpsf07615e9.jpg" /></a><br /><a href="https://s408.photobucket.com/user/profmil19/media/2014%20FJR%20pics/P9120005_zps00fa018f.jpg.html" data-cke-saved-href="https://s408.photobucket.com/user/profmil19/media/2014%20FJR%20pics/P9120005_zps00fa018f.jpg.html"><img src="https://i408.photobucket.com/albums/pp161/profmil19/2014%20FJR%20pics/P9120005_zps00fa018f.jpg" data-cke-saved-src="https://i408.photobucket.com/albums/pp161/profmil19/2014%20FJR%20pics/P9120005_zps00fa018f.jpg" /></a>

 
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