Hi internet!
I will go ahead and start this thread and update as we go along.
Back story:
I bought the back in November of 2015. I was very happy with my purchase (at first), but during day one I noticed odd behavior from the transmission (IE very clunky popping out of gear etc). My battery also died within 4 hours of taking ownership of the bike (also the key was fubared). I went to the dealership the next day and informed them what all was going on. After much going back and forth they replaced my battery for free (how sweet of them!). They told me it was probably my misshifting causing these issues with the transmission and they would gladly sell me a replacement key (should've known right there they were shady as ****). So as time progresses I try to alter my shift behavior. I determined very quickly the problem does not lay with me, but the transmission. The damn oil plug was beyond loose and fell out while riding (thankfully at a gas station and another bike noticed I had oil coming out). I decided to look at other things on the bike at this point, because if the transmission is blown and these great techs can't even tighten an oil drain bolt wtf else is wrong. Things I checked and what was the outcome.
1. Air filter - Looked like someone dipped it into oil
2. Spark plugs - 1,2,4 looked worn beyond all, but good shape.. 3 destroyed covered in what I believe was oil
3. Hoses - They looked ok for being 11 years old
4. Various minor things I could see - Nothing major and no cause for concern
Hrm I thought to myself. I just performed a very BASIC glance over of the bike. I immediately replaced these items and informed the dealer. Their response? "We don't look at those unless the maintenance schedule calls for it!" I informed the maintenance schedule ALWAYS calls to check these things. Then they said "Well if we do all of that we are too invested into the bike and wont be able to sell it for a good deal". Hrm checked basic shit would raise the bike over ~2K? Interesting (sign number 2 they are shady).
So time progresses and the transmission gets worse. I decided to join this forum and ask everyone about some of the issues I was having. Then I posted that dreadful thread "Possible transmission problems or?"
I quickly learnt it was likely the gear dogs and shift forks (SHIT). So I call up the dealership and let them know what's happening. They of course BEG me to bring the bike in. After much deliberation I decide **** it. I take it in. Well yesterday (February 11th 2016) I get a call. "Nathan, Your bike is fine. 4 techs rode it and said nothing of concern was happening. No popping out of gear etc". Hrm? I decided to run up there and see for myself (I tried to convince myself they were right, but my gut knew better). I get up there hop on it and leave the parking light. Before I even get past the dealer I shift into second and hammer the throttle. Right into neutral this time (Wtf it didn't used to do this). I turned around pissed off and went back. Told him what was happening. His suggestion was to bring the bike home and give it a good nights rest. **** that.
I bought a transmission instead
So I will be fixing this myself! YAY!
Please stay tuned on this thread, because I will making a step by step guide on this exact issue (Loads of good threads with GREAT information, but I want a step by step for my own future reference).
Stuff I have bought so far...
1.'06 '08 complete transmission - $124.97 shipped - eBay
2. Crank Stretch bolts (P/N: 90119-09001-00 - THANK YOU wfooshee!) - $46.25 shipped (It was really $37.30 or $3.73 a piece, but I opted for UPS Ground, because MUH BOLTS) - https://www.boats.net/parts/detail/yamaha/outboard/Y-90119-09001-00.html
3. Yamalube Yamabond 4 - $24.90 shipped (I got 6 oz of this stuff just in case || $8.45 per 3 ounces). - https://www.motosport.com/yamalube-yamabond-4
4. Angle Gauge (https://www.amazon.com/gp/product/B0172I7UBE?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00) - $9.99 & Red loctite 6ml (https://www.amazon.com/gp/product/B0028OJAIY?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00)- $7.70 | Order total: $25.18 shipped (bought on Amazon so grouped).
5. Service Manual - $26.03 shipped (THANK YOU SacramentoMike) - Everybody give him a big pat on the back! (Always check the forum. The forum is your friend)
6. Washer lock nut - $6.77 shipped (Would've went through partzilla, but dat shipping cost put me at $10 went through amazon instead) (https://www.amazon.com/gp/product/B005C591TY?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00) - Only bought in case I lose the other one and or break it
7. Metric feeler gauge (Don't own one and need one for valve check) - $13.31 ( That shipping cost
|| Part is only $8.24 ) - https://www.amazon.com/gp/product/B00DC3VB96?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00
8. Size 32 MM Impact Socket - ($14.99 without taxes) $16.23 - https://www.autozone.com/loan-a-tools/axle-spindle-nut-socket/great-neck-32-mm-axle-nut-socket/552315_0_0/?checkfit=true
9. Size 36 MM Impact Socket - ($19.99 without taxes) $21.64 - https://www.autozone.com/loan-a-tools/axle-spindle-nut-socket/oem-36-mm-axle-nut-socket/79772_0_0/?checkfit=true
10. Air compressor - (That impact doe - $59.99 without taxes) $64.94 - https://www.harborfreight.com/3-gal-13-hp-100-psi-oilless-pancake-air-compressor-61615.html
11. Air compressor hose - ($12.99 without taxes) $14.06 - https://www.harborfreight.com/38-in-x-50-ft-pvc-air-hose-61976.html
12. Air compressor fittings - I bought two because I wanted spares - ($5.98 without taxes) $6.47 - (not on harbor freights website for some reason, but they were $2.99 per set)
13. Clutch Boss - $40.00 shipped - eBay
14. ALL crankcase bolts (including oil pan bolts) - $22.50 shipped - eBay
15. Torque Wrench - ($21.99 without taxes) $23.80 - https://www.harborfreight.com/38-in-drive-click-type-torque-wrench-61276.html
16. 3/8 to 1/2 drive adapter - ($14.99 without taxes) $16.23 - (not on harbor freights website for some reason)
Stuff to buy
1. Crank stretch bolts
2. Sealer
3. Angle gauge
4.Torque wrench
5.Size 32MM and 36MM socket
6. Red loctite (yes I know WHO DA FUQ DOESN'T HAVE DAT!?!?!?!?)
7.Service manual.
8. Oil
9. Coolant
10.Washer lock nut (P/N: 90215-25218-00)
11.Metric Feeler Gauge
12.Clutch Boss (Wouldn't have to buy this if I would've read the damn manual)
13. Stator Cover gasket (P/N: 5JW-15451-00-00)
14. Oil Pan Gasket (P/N: 5JW-13414-00-00)
15. Clutch Cover gasket (P/N: 5JW-15461-00-00)
16.Compressor
17.Compressor Hoses
18.Compressor STEEL fittings
19.Shoulder Bolts (P/N: 90109-065G3-00)
20.3/8 Drive to 1/2 Drive adapter
21. Frame Bolt
Total days down: 59
Total cost at this time: $493.28 (Includes my own labor of an hourly rate of $0.00)
Total savings by me doing currently: $2,481.72 (This is just labor and does not include having to buy parts)
Having the job done right? Priceless
A good chunk of my cost is getting the tools to do this job, but that's ok! I need them anyway.
First step in this guide will be posted tonight or tomorrow stay tuned gentlemen!
I will go ahead and start this thread and update as we go along.
Back story:
I bought the back in November of 2015. I was very happy with my purchase (at first), but during day one I noticed odd behavior from the transmission (IE very clunky popping out of gear etc). My battery also died within 4 hours of taking ownership of the bike (also the key was fubared). I went to the dealership the next day and informed them what all was going on. After much going back and forth they replaced my battery for free (how sweet of them!). They told me it was probably my misshifting causing these issues with the transmission and they would gladly sell me a replacement key (should've known right there they were shady as ****). So as time progresses I try to alter my shift behavior. I determined very quickly the problem does not lay with me, but the transmission. The damn oil plug was beyond loose and fell out while riding (thankfully at a gas station and another bike noticed I had oil coming out). I decided to look at other things on the bike at this point, because if the transmission is blown and these great techs can't even tighten an oil drain bolt wtf else is wrong. Things I checked and what was the outcome.
1. Air filter - Looked like someone dipped it into oil
2. Spark plugs - 1,2,4 looked worn beyond all, but good shape.. 3 destroyed covered in what I believe was oil
3. Hoses - They looked ok for being 11 years old
4. Various minor things I could see - Nothing major and no cause for concern
Hrm I thought to myself. I just performed a very BASIC glance over of the bike. I immediately replaced these items and informed the dealer. Their response? "We don't look at those unless the maintenance schedule calls for it!" I informed the maintenance schedule ALWAYS calls to check these things. Then they said "Well if we do all of that we are too invested into the bike and wont be able to sell it for a good deal". Hrm checked basic shit would raise the bike over ~2K? Interesting (sign number 2 they are shady).
So time progresses and the transmission gets worse. I decided to join this forum and ask everyone about some of the issues I was having. Then I posted that dreadful thread "Possible transmission problems or?"
I quickly learnt it was likely the gear dogs and shift forks (SHIT). So I call up the dealership and let them know what's happening. They of course BEG me to bring the bike in. After much deliberation I decide **** it. I take it in. Well yesterday (February 11th 2016) I get a call. "Nathan, Your bike is fine. 4 techs rode it and said nothing of concern was happening. No popping out of gear etc". Hrm? I decided to run up there and see for myself (I tried to convince myself they were right, but my gut knew better). I get up there hop on it and leave the parking light. Before I even get past the dealer I shift into second and hammer the throttle. Right into neutral this time (Wtf it didn't used to do this). I turned around pissed off and went back. Told him what was happening. His suggestion was to bring the bike home and give it a good nights rest. **** that.
I bought a transmission instead
So I will be fixing this myself! YAY!
Please stay tuned on this thread, because I will making a step by step guide on this exact issue (Loads of good threads with GREAT information, but I want a step by step for my own future reference).
Stuff I have bought so far...
1.
2. Crank Stretch bolts (P/N: 90119-09001-00 - THANK YOU wfooshee!) - $46.25 shipped (It was really $37.30 or $3.73 a piece, but I opted for UPS Ground, because MUH BOLTS) - https://www.boats.net/parts/detail/yamaha/outboard/Y-90119-09001-00.html
3. Yamalube Yamabond 4 - $24.90 shipped (I got 6 oz of this stuff just in case || $8.45 per 3 ounces). - https://www.motosport.com/yamalube-yamabond-4
4. Angle Gauge (https://www.amazon.com/gp/product/B0172I7UBE?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00) - $9.99 & Red loctite 6ml (https://www.amazon.com/gp/product/B0028OJAIY?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00)- $7.70 | Order total: $25.18 shipped (bought on Amazon so grouped).
5. Service Manual - $26.03 shipped (THANK YOU SacramentoMike) - Everybody give him a big pat on the back! (Always check the forum. The forum is your friend)
6. Washer lock nut - $6.77 shipped (Would've went through partzilla, but dat shipping cost put me at $10 went through amazon instead) (https://www.amazon.com/gp/product/B005C591TY?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00) - Only bought in case I lose the other one and or break it
7. Metric feeler gauge (Don't own one and need one for valve check) - $13.31 ( That shipping cost
8. Size 32 MM Impact Socket - ($14.99 without taxes) $16.23 - https://www.autozone.com/loan-a-tools/axle-spindle-nut-socket/great-neck-32-mm-axle-nut-socket/552315_0_0/?checkfit=true
9. Size 36 MM Impact Socket - ($19.99 without taxes) $21.64 - https://www.autozone.com/loan-a-tools/axle-spindle-nut-socket/oem-36-mm-axle-nut-socket/79772_0_0/?checkfit=true
10. Air compressor - (That impact doe - $59.99 without taxes) $64.94 - https://www.harborfreight.com/3-gal-13-hp-100-psi-oilless-pancake-air-compressor-61615.html
11. Air compressor hose - ($12.99 without taxes) $14.06 - https://www.harborfreight.com/38-in-x-50-ft-pvc-air-hose-61976.html
12. Air compressor fittings - I bought two because I wanted spares - ($5.98 without taxes) $6.47 - (not on harbor freights website for some reason, but they were $2.99 per set)
13. Clutch Boss - $40.00 shipped - eBay
14. ALL crankcase bolts (including oil pan bolts) - $22.50 shipped - eBay
15. Torque Wrench - ($21.99 without taxes) $23.80 - https://www.harborfreight.com/38-in-drive-click-type-torque-wrench-61276.html
16. 3/8 to 1/2 drive adapter - ($14.99 without taxes) $16.23 - (not on harbor freights website for some reason)
Stuff to buy
1. Crank stretch bolts
2. Sealer
3. Angle gauge
4.
5.
6. Red loctite (yes I know WHO DA FUQ DOESN'T HAVE DAT!?!?!?!?)
7.
8. Oil
9. Coolant
10.
11.
12.
13. Stator Cover gasket (P/N: 5JW-15451-00-00)
14. Oil Pan Gasket (P/N: 5JW-13414-00-00)
15. Clutch Cover gasket (P/N: 5JW-15461-00-00)
16.
17.
18.
19.
20.
21. Frame Bolt
Total days down: 59
Total cost at this time: $493.28 (Includes my own labor of an hourly rate of $0.00)
Total savings by me doing currently: $2,481.72 (This is just labor and does not include having to buy parts)
Having the job done right? Priceless
A good chunk of my cost is getting the tools to do this job, but that's ok! I need them anyway.
First step in this guide will be posted tonight or tomorrow stay tuned gentlemen!
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