Hardest two hours I worked since starting this job

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av-426.jpg


[SIZE=12pt]noooooooooooooooooooooooooo...[/SIZE]

[SIZE=18pt]more like 100% Certified David slaying Goliath[/SIZE]
leghump.gif


 
av-426.jpg

[SIZE=12pt]noooooooooooooooooooooooooo...[/SIZE]

[SIZE=18pt]more like 100% Certified David slaying Goliath[/SIZE]
leghump.gif
That looks more like David humping Goliath's foot.

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Don't you have something to do out in the garage?
Funny you should ask.....

MOST of the work doing this can be done by one person. Putting the motor in ain't one of them. :) Putting the headers back on isn't impossible with one person, but can be trying to one's patience. Finally put a block of wood under the headers to get them "close". I found it much easier to bolt the back end of the system up first, under the swingarm, than ease the headers up to the exhaust ports with the aid of a jack. For a very short while, I was wondering if my '04 headers weren't going to fit on an '03 block, but they did. Tip for re-assemblers.....stick the exhaust gaskets in the block with a pinch of grease to keep 'em from falling out while you're working. May stink for a couple of minutes on start-up, but dry metal gaskets don't stick to dry aluminum. Grease 'em up first. :) Exhaust headers installed and torqued down.

install24.jpg


Moving back from the headers, time to put the U-joint, sidestand, shifter mechanism and footpeg assembly back in. Thankfully, no drama. U-joint lives behind the shifter mech. plate, BTW.

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Slide yer ass further back, hang the Final Drive and mufflers since you've got nothing better to do.....oh, what the hell, while you're at it, throw a back wheel on there, too.

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Think the project is getting close to fruition? Think again.....LOTS of stuff to do under the hood.....not to mention the cooling system.

install27.jpg


But when you step back, it all looks like it's coming together. One day closer! (damn what a cluttered garage! :dribble: :dribble: )

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Now I've got some more work to do.....hook up a neighbor's new computer and finish off a gallon jug of sangria.

'Howie

 
Nice picture of Mizz Bust Howie! :lol: She was drinking pretty good that morning when I asked her for sex.. Typical response..

Oh and I guess I'll forget about changing the splooge guard on me scoot. It's had a hairline crack since day one, but isn't getting any worse ;)

:jester:

 
Nice picture of Mizz Bust Howie! :lol: She was drinking pretty good that morning when I asked her for sex.. Typical response..
Oh and I guess I'll forget about changing the splooge guard on me scoot. It's had a hairline crack since day one, but isn't getting any worse ;)

:jester:
You be nice to her, GoatBoy.....she was worried about you.



[SIZE=8pt](yeah...right!)[/SIZE]

 
Thanks for all the hard work and documentation 100% Certified Dumbass,

If my unfortunate PussyKat ever goes tits up, I can print it and show a mechanic what to do and what to avoid. Most excellent!

No way I want to try it. Kudos to ya.

 
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Way to go Howie. Lots of progress, and now for some real fun on the next day's work. ;) Good job thinking outside the box on the R&R of the motor the second time.

 
Way to go Howie. Lots of progress, and now for some real fun on the next day's work. ;) Good job thinking outside the box on the R&R of the motor the second time.
Ideal way to re-install the motor would be to use a hoist/sling arrangement, as you noted, with the motor securely mounted on a platform around waist high. Then you'd swing the frame in from the rear of the motor, with the back end of the frame lower then the front.

This way, the output shaft/U-joint dust cover clears the sidestand mount. Bolt up the two rear through-bolt motor mounts. Then the top motor mounts, THEN the frame spar mounts.

 
Hey,

I'm just a silent bystander wowed by your efforts...

I know this is a small fish to fry in the overall scheme of what you're doing, but I'm just wondering if it is worth it to service all the hard to get to electrical connections in the harness now (ala the Brodie thread) while the harness is exposed, as opposed to later?

Seems like so many things to work at sequentially in this checklist...good luck/best wishes to you in your efforts. :clapping:

 
I know this is a small fish to fry in the overall scheme of what you're doing, but I'm just wondering if it is worth it to service all the hard to get to electrical connections in the harness now (ala the Brodie thread) while the harness is exposed, as opposed to later?
Already done when chasing poor running issues BEFORE the valve train collision. Turned out to be fuel pump clogged by rust, but all connectors are cleaned and greased.

Something I DON'T have to do right now.

'Howie

 
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