Thanks for the info guys, my bike runs at 4 bars at highway speeds, 5 bars starting at about 40mph and 6 bars in stop and go traffic. Is there any doc somewhere that tells us what the normal number of bars are? I think I'll have the radiator flushed, the bike was 18mo old with only 1100 mi on it when I bought it 2 wks ago, anything else to test? I'll have to watch to see when the fans come on too.
The temperature gauge is a digital idiots gauge, it had no mission to be an exact lab instrument. The variation of one block between two bikes means nothing.
The basic question being asked is if the cooling system is working correctly. The fundamental answer is that if your thermostat opens, the fans run, the engine does not knock when hot and you never have a boil-over, then it is working correctly. If you had no temperature gauge and your cooling system met the previously stated requirements you would have no reason to obsess worry about it working correctly. If you and your bud are sitting at a traffic light and his cooling fan turns on 15 seconds before yours, do you park your bike and call a tow truck?
Each bike has its own range of 'normal'. Your normal most likely isn't the exact same as another FJR but they all will be within the span of normal.
The actual coolant temperature sensor has only one specification, that is to be between 290 and 390 Ω @ 80º C. There is no mention of a low temperature or high temperature resistance value, so the only place the sensor is specified to be accurate is at 80º C, and even then the sensor has a wide tolerance range. We can take the cold operating temperature, the boil-over temperature and the number of blocks on the display and divide it out to determine how many degrees per block the gauge represents. The only problem is that this math solution probably has little real world relationship to the temperature response curve of the actual temperature sensor.
The ECU puts out a fixed precision 5 volt reference to the temperature sensor. The output of the sensor goes straight back to the ECU where the voltage goes to a shunt or drop resistor. The output of this node goes to an analog voltage to digital converter. Every ?? seconds the ECU will poll the A/D converter and read the digital value that represents the temperature. From there the ECU updates the dash display, determines if the thermostat has opened and if the value is over the threshold where the radiator fans should turn on. The ECU only cares if the thermostat is open so it knows if it should be running the Cold Operation FI map, and only cares if the temperature has crossed the threshold where the radiator fan relay should be activated r, the fan relay should be released). The ECU simply ignores the temperature values in between. It is these in between values that you are worried about. Take a clue from the ECU and basically ignore these values which means that everything is normal and OK. At the temperature sensor's most critical output point it has a 25% tolerance -- how can the readings on your dash be more accurate that that?
Until the fans fail to turn on, you boil over even with the fans on, or the fans turn on when the engine is cold you have nothing to worry about.