replacing rear shock

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Kevin Daly

YES I ran the fatty over!!
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Ok this is perhaps a stupid question, but I have heard the manual is not worth buying and I have always found the FJR how to page very good. However that page only covers installation of the Olin. I plan on installing a stock 06 shock onto my 04 since my shock is getting a little worn and the 06 is a little harder to accomodate the longer swing arm.

It looks to me like replacing the stock rear shock is far simpler. It would go something like:

1) Put the motorcycle on a stand so the rear wheel is clear of the ground. Make sure it won't fall over. If you use the centerstand, you will need to put a 2" spacer under the stand to achieve the necessary clearance to remove the stock shock.

2) Loosen the original spring preload adjuster by first removing the bracket and then remove the preload adjuster from the bracket. There are two allen bolts holding the bracket on each subframe rail.

3) Loosen the link arms from the triangle link.

4) Loosen the shock absorber attchments, first the lower bolt, then the upper bolt.

5) Remove the shock absorber downwards, through the hole in the swingarm.

6) To install new shock reverse these steps.

So my questions are:

1) Is it worth removing the rear wheel? Its nothing to do and it would appear to provide more space to work

2) Is removing the preload bracket necessary? can I just remove the preload adjuster from the bracket and be ok/have enough room to slide the shock out?

3 Link arms (see step 3) are the dog bones, right? :dribble:

I was thinking of documenting this with pics if you all think it would be worth having a different set of instructions specific to stock for stock replacements.

 
You don't need to remove the rear wheel but it will give you more room to work and let you see what you are doing. Also, with the weight of the wheel on there you need to prop up the swingarm before you release the shock.

 
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2) Is removing the preload bracket necessary? can I just remove the preload adjuster from the bracket and be ok/have enough room to slide the shock out?

----------

i didn't; simply took out the three bolts out [don't know about olin's or wilber] replaced with a new/used yamaha shock... seems to ride ok

 
2) Is removing the preload bracket necessary? can I just remove the preload adjuster from the bracket and be ok/have enough room to slide the shock out?----------

i didn't; simply took out the three bolts out [don't know about olin's or wilber] replaced with a new/used yamaha shock... seems to ride ok
Thanks dude!

 
Ok this is perhaps a stupid question, but I have heard the manual is not worth buying and I have always found the FJR how to page very good. However that page only covers installation of the Olin. I plan on installing a stock 06 shock onto my 04 since my shock is getting a little worn and the 06 is a little harder to accomodate the longer swing arm.
The manual is not worth buying only if you have the dealer do your work. Otherwise it is a godsend, as you proved by this thread. If you had the manual, you'd have had complete instructions on how to remove and re-install the OEM shock at hand.

 
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Ok this is perhaps a stupid question, but I have heard the manual is not worth buying and I have always found the FJR how to page very good. However that page only covers installation of the Olin. I plan on installing a stock 06 shock onto my 04 since my shock is getting a little worn and the 06 is a little harder to accomodate the longer swing arm.
The manual is not worth buying only if you have the dealer do your work. Otherwise it is a godsend, as you proved by this thread. If you had the manual, you'd have had complete instructions on how to remove and re-install the OEM shock at hand.
Yeah I have seen the relavant part of the manual for this proceedure, it has some nice images but the step by step is a little lacking to say the least. And certinaly there are a lot of short cut that people find that can be helpful. :)

EDIT: Ok I am done installing. its really quite easy. Ten nuts/bolts and about 2 hours with pictures and letting my boys turn the wrenches :)

 
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