I received my Holeshot Header system last week and installed it this weekend. Dale is having lots of problems with the ceramic coating sub-contractor. He gets a batch of 15 back from the coater, and has to send virtually all of them back. Apparently, there is a contaminent in the coating that makes little visible imperfections in the finish. Dale is a perfectionist, and does not let these go out to customers.
As many of you already know, he is a stand up guy also, so he has been giving his coating sub-contractor lots of time to address the contaminent issue. He says the coating company is a mom&pop shop which has delivered quality product for many years, and has faith that they'll address the issue. He is losing lots of business because of this, but when you are a stand up guy, that's less important.
Unfortunately for me, I've been trapped at work all week and have not actually ridden my bike with the new headers yet. I'm off on Friday and will post a ride report afterwards. The headers add more growl to the bike, but overall the sound hasn't changed dramatically at a standstill. Dale says when you whomp on the throttle, you'll notice the difference in sound. He also provided a custom PC map for his headers + slip ons. The header install was easy (perfect fit), and I also did the FJR radiator flush and switched to DEXCOOL at the same time.
At a standstill in the garage, there are two noticeable heat related improvements. First, it took longer for the bike to go to 4 bars and fan, and second, with the fan running, there doesn't seem to be as much heat on your right leg. I always felt that when the fan kicks in, most of the hot air exited the right side on your calf. It still does, but it feels less hot overall.
Stay tuned for the ride report. I truly love my '05, but hate the heat. If this mod works, I'll be in heaven.